This was the bit I had been most worried about. The neck joint. You see, if you get this bit wrong, even by a couple of mm, then the guitar will be unplayable. Of course you can always fix mistakes, but it's much better to do it right in the first place.
So here was the challenge. I had hardly any tools and had to rout out the joint. I could do it the same way as the rest of the routing, but that would leave me with a pretty uneven surface. It really had to be dead on.
So I did it in two stages. First I did the same as the rest of the routing, then I finished it off with a small straight routing bit attached to the drill. The drill was attached to a drill stand (or drill press), and I set the limiter so that it would stop at just the right height for the surface of the neck joint.
There was a bit of a problem though. I only have two hands. The drill stand's lever was spring loaded, so I had to keep one hand on that, leaving just one to somehow move the guitar around. In the end I had to hold the lever down with my right hand, then use my right elbow and my left hand to move the guitar in and out. The guitar was resting on a shiny magazine so that it could be moved around with little effort.
I realise this technique sounds totally ridiculous, but given the tools I had, it was the best I could do. And in fact the end result was completely acceptable.
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